Non-Metallic Abrasives

Non-metallic abrasives are substances or materials which don’t contain any metal contents. A Non-Metallic abrasive is highly demanded due to its best properties of Hardness, Toughness & Density.

Applications

Surface Preparation

Non-metallic abrasives are often used for surface preparation before painting, coating, or bonding. They can remove contaminants, old coatings, or rust from surfaces, creating a clean and properly prepared substrate for further treatment.

Deburring

Non-metallic abrasives are effective in removing burrs, sharp edges, or excess material from metal or plastic parts without causing damage or altering the dimensions of the component. They are commonly used in industries like automotive, aerospace, or manufacturing.

Cleaning and Polishing

Cleaning and Polishing: Non-metallic abrasives are employed for cleaning, polishing, or restoring surfaces. They can remove stains, oxidation, or blemishes, and provide a smooth and shiny finish. Examples include the cleaning of delicate jewelry, restoration of antique furniture, or polishing of optical lenses.

Precision Cutting

Non-metallic abrasives, such as garnet or silicon carbide, are used in abrasive waterjet cutting. This process utilizes a high-pressure jet of water mixed with abrasive particles to cut through various materials accurately. It is commonly used in industries like metal fabrication, stone cutting, or aerospace.& Industries like, Automotive, Aerospace, Electronics, Metal Fabrications, Jewelry, Construction, Woodworking, Railways, Stone & Tile, Medical & Dental and much more.

Shot Peening

Shot peening is a process used to improve the fatigue life and strength of metal components. Non-metallic abrasives, like ceramic beads or glass beads, are often used as peening media to induce controlled compressive stresses on the surface of metal parts.

Mold and Die Cleaning

MA are effective in removing burrs or flash from castings, forgings, or machined components. Burrs are unwanted metal projections or rough edges that occur during manufacturing processes. Cut wire shots can be utilized in tumbling, vibratory finishing, or blasting equipment to remove these imperfections and achieve smooth, burr-free surfaces.

Blasting and Descaling

MA can be employed in the stone industry for cutting and shaping granite. The hardness and shape of the shots enable them to abrade and penetrate the granite effectively, providing precise cutting edges and reducing cutting time.

Deflashing

Non-metallic abrasives are utilized in the deflashing process to remove excess material or flash from molded plastic or rubber components. This helps to achieve the desired dimensional accuracy and smoothness of the final product.

Industries

Automative & Railway Industry

Non-metallic abrasives are used for surface preparation, cleaning, and polishing of automotive components, such as body panels, engine parts, and wheels. They help in removing paint, rust, or imperfections, and achieve a smooth finish.

Aerospace Industry

Non-metallic abrasives are used in the aerospace industry for applications like cleaning turbine blades, deburring components, or preparing surfaces for bonding or painting. They offer precise control and gentle treatment of delicate aerospace materials.

Electronics Industry

Non-metallic abrasives play a crucial role in the electronics industry for cleaning delicate electronic components, removing solder residues, or preparing surfaces for soldering or bonding. They are essential for maintaining cleanliness and preventing contamination.

Metal Fabrication

Non-metallic abrasives are used in metal fabrication processes for applications like deburring, cleaning, or surface preparation. They help in removing burrs, scales, or weld marks without causing damage to the metal surface.

Jewelery Industry

Non-metallic abrasives, such as plastic media or walnut shells, are used in the jewelry industry for cleaning and polishing delicate jewelry items. They help in achieving a lustrous finish without scratching or damaging precious metals or gemstones.

Construction Industry

Non-metallic abrasives are used in the construction industry for tasks like removing paint or coatings from surfaces, cleaning concrete, or creating textured finishes on floors. They aid in surface preparation and achieving desired aesthetics.

Woodworking Industry

Non-metallic abrasives are used in woodworking for tasks like sanding, shaping, or finishing wood surfaces. They help in achieving a smooth and polished finish without causing excessive material removal.

Stone and Tile Industry

Non-metallic abrasives, such as garnet or silicon carbide, are used in the stone and tile industry for cutting, shaping, and polishing stone materials. They provide precise cutting edges and help in achieving desired surface finishes.

Medical and Dental Industries

Non-metallic abrasives find applications in the medical and dental fields for tasks like cleaning medical instruments, preparing dental restorations, or creating smooth surfaces on prosthetic devices.

Cosmetic industry

In cosmetic applications, aluminum oxide is commonly used in the form of microfine particles, which are known as cosmetic-grade aluminum oxide or cosmetic alumina.

Non-Scratching :

Non-metallic abrasives are less likely to cause scratches or damage to delicate surfaces compared to metallic abrasives. They are often used in industries where preserving the integrity of the material or surface being worked on is crucial, such as automotive, aerospace, or electronics.

Selective Removal :

Non-metallic abrasives can be selected based on their specific properties, allowing for precise control over the amount of material removed. This selectivity is especially useful when working with intricate or complex surfaces that require careful attention to detail.

Environmental Friendliness

Many non-metallic abrasives, such as walnut shells or glass beads, are biodegradable and environmentally friendly. They offer a sustainable alternative to metallic abrasives, which may contain harmful components or generate metal waste that requires proper disposal.

Reduced Contamination

Non-metallic abrasives are often used in industries where contamination from metallic particles is a concern. For example, in the electronics industry, metallic abrasives can leave residue or introduce foreign materials that may impact the functionality of electronic components. Non-metallic abrasives help mitigate this risk.

Surface Finishing

Non-metallic abrasives, such as glass beads or plastic media, are commonly used for surface finishing applications. They can produce a smoother, more uniform surface texture without altering the dimensions or shape of the object being treated. This is particularly important in industries where aesthetics or surface quality are critical.

Safety

Non-metallic abrasives can offer improved safety benefits compared to metallic abrasives. For example, certain non-metallic abrasives are less prone to sparking or generating heat, reducing the risk of fire or explosion in specific applications.

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